Intelligent Workstation

Published
2025-09-17T14:05:52.821+02:00 02 April 2025
Revolutionising manufacturing and maintenance operations, developed and deployed in collaboration with Fairfield Control Systems.

Developed in collaboration with leading technology experts including Fairfield Control Systems, the Intelligent Workstation is a smart manufacturing system designed to support a range of complex operational requirements.

The workstation combines a range of Industry 4.0 technologies and systems to assist the operator in a range of complex, secure and demanding environments. Designed with the operator in mind, it has been developed to maximise the value of human touch. Its modular design can be adapted and scaled to suit a range of operational needs to deliver more efficient and adaptable capability.  

Features

Secure systems integration
Intelligent Workstation has the ability to securely pull through a range of key information from a multitude of business-wide systems. This ensures Intelligent Workstation is stitched into the fabric of existing operational environments, not isolated as an island of technology

Dynamic Work Instructions
Interactive PDF’s, video content and 3D models can be used to provide the operator with enhanced training and support
The system has been designed to connect with other manufacturing systems e.g supply and stock systems to provide an end to end smart manufacturing solution
Every assembly has a completed digital signature

Augmented Reality
Making use of optical projection, laser projection, mobile tablets & AR headsets, Intelligent Workstation can provide the operator key information at precisely the right time in any given operation

From the placement of components on a sub-assembly, to manipulating the finished part and envisioning the final output, the latest software is utilised to transform the operator experience

Smart Tools Compatibility
Tools are integrated into the workstation so that operators have at a glance guidance for optimal use.  Working with leading specialists Fairfield Control Systems, the open system architecture means users are not restricted in their choice of tools
 
Automatic Operator Recognition
Bench height and lighting is adjusted to individual operator preferences
Operator settings can be adjusted depending on the nature of each operation

Light assisted kitting
Guides operator to part selectionIntelligent Workstation CGI model
Smart supply systems - System informs stock/re-order requirements reducing waste and time from the process
 
Smart Management 
Live data dashboards from the workstation can be live tracked from remote location
 
Automated Validation
Live quality checks ensure task is being completed within the specifications required

 

 

"Working collaboratively with BAE Systems, we have securely integrated many new technologies and connected them to business systems. Our unique partnership has allowed us to develop and prove Intelligent Workstation in a live production environment, ensuring it is safe, secure, and resilient."
Oliver Mangham, Applications Director, Fairfield Control Systems
Watch now

In this Special Report from Manufacturing TV, find out more about how we’re investing in technologies and working with a wider supply chain to advance our manufacturing capabilities.

RS61690_BAE SYSTEMS VIDEO 1 FINAL WITH CAPTIONS