Moving from USB sticks to the cloud Innovators

Published
2025-09-17T14:06:28.249+02:00 12 April 2023
Currently, maintenance analytics are often downloaded from an aircraft by USB stick or even burned to a CD, then sent to separate manufacturers to analyse - whether airframe, engine or sensor systems. This can add weeks or months to analysis, meaning that the information could arrive back with decision makers too late to take meaningful action. We have now demonstrated that an aircraft can transmit usage data as soon as it lands, so that those managing the fleet have instant access to the most relevant information and can take preventative action to prevent failures.
Image showing battlespace integration scenario
Synthetic models are vital for understanding the threat of hypersonics
Caption - Synthetic models are vital for understanding the threat of hypersonics
Together with the UK Ministry Of Defence and our SME partners, we’ve shown that a new approach is not only possible, but could be made generic across the fleet of different aircraft. Our trial has been proven successful, so the next step would be to put it into general use.
Andrew, Principal Engineer for Future Technology
Phone in hand showing natural language processing ‘chatbot’ interface

Andrew worked with several SMEs to create the system, which included a smartphone app for maintenance engineers that combined data from maintenance and flight history. The app flagged data on high G-force events, instructing them to inspect the airframe straight after the flight, rather than waiting weeks for that data to come back.

To make the app even more intuitive, the team included a natural language processing ‘chatbot’ interface, so they could ask simple questions like “Show me all the propeller maintenance carried out in the last six months” and get an immediate answer, rather than trawling through lots of records to find it.

 

The architecture developed on the project has been built to be compatible with any cloud infrastructure that meets the appropriate security credentials, as well as the emerging MOD Combat Cloud, so will be forward compatible with whatever provider is chosen. The app ensures that raw data can be hidden from end-users, even though it allows analysis to be performed.

Another benefit of our generic approach was that when we were asked to create the same secure open architecture for Typhoon data, it was straightforward for all the third party “apps” to automatically work with the new data. Andrew, Principal Engineer for Future Technology, led the project. He explained: “Together with the UK Ministry of Defence and our SME partners, we’ve shown that a new approach is not only possible, but could be made generic across the fleet of different aircraft. Our trial has been proven successful, so the next step would be to put it into general use.” 

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Richard Brown

Head of Technology Communications

Corporate Communications

BAE Systems plc